Construction

STEP Oil & Gas is a benchmark in the execution of manufacturing, assembly, and installation projects for the Oil and Gas, Industry, and Renewable Energy sectors.

Our integrated approach ensures quality, efficiency, and safety at every stage of construction, from site preparation to rigorous quality control.

With a highly qualified team and the use of advanced technologies such as 3D scanning and Digital Twin, we ensure that all processes are executed with precision, minimizing risks and optimizing productivity.

Site Preparation

Site preparation is a crucial phase to ensure a safe and efficient environment for operations. STEP Oil & Gas carries out this stage with strategic planning, ensuring environmental compliance, safety, and organization for the commencement of work.

Permit for Work

  • Obtaining licenses and authorizations from regulatory and environmental agencies.
  • Implementation of safety protocols and risk analysis, ensuring a controlled work environment.
  • Guarantee of compliance with international safety, health, and environmental (HSE) standards.

Site Clearance

  • Clearing and uncluttering the site, ensuring the area is ready for equipment installation.
  • Removal of waste and obsolete materials, ensuring environmental compliance and operational safety.
  • Leveling and preparing the ground, creating a stable base for construction and assembly.
Fabrication

STEP Oil & Gas has modern facilities and a highly specialized team for the manufacturing of pipelines, metal structures, and industrial components, ensuring strength, durability, and precision.

Piping / Structure Fabrication

  • Manufacturing of pipes and metal structures using high-performance materials.
  • Production in accordance with strict specifications and international quality standards.

Exotic Steel Piping Spool

  • Manufacturing of piping spools in exotic steels, including super duplex, duplex, inconel, and titanium.
  • Specialized processes to ensure resistance to corrosion and high temperatures.

Multi Skilled Manpower

  • Trained and certified teams for complex operations in manufacturing, welding, and assembly.
  • Professionals with multidisciplinary expertise, ensuring flexibility and efficiency in project execution.

Blasting and Coating Application

  • Application of abrasive blasting for metal surface preparation.
  • Anti-corrosive treatment and industrial coatings, ensuring longevity and protection against the elements.

Piping Internal Lining Application (FBE/PE)

  • Application of internal pipe lining in FBE (Fusion Bonded Epoxy) and PE (Polyethylene).
  • Protection against corrosion and increased durability of piping systems.

Piping Preservation

  • Proper conservation and storage of pipes, preventing degradation before installation.
  • Application of preservation techniques that ensure the integrity of materials during transport and storage.

Low Manpower Turnover

  • Stable workforce, ensuring continuity, efficiency, and quality in project execution.
  • Retention of qualified talents, ensuring accumulated experience and reduced training time.
Quality Control

Rigorous quality control is one of STEP Oil & Gas’s pillars. We implement advanced inspection processes to ensure that all products and services meet international standards and client specifications.

3D and Digital Dimensional Control

  • Use of 3D scanning and digital dimensional control to verify geometric accuracy and structural integrity.
  • Reduction of errors and rework, ensuring compliance with designs.

Weld Inspection (85 Weld Procedures)

  • Rigorous welding inspection, with over 85 qualified procedures.
  • Application of non-destructive tests (NDT) to ensure the quality and strength of welded joints.

Coating Inspection

  • Detailed monitoring of protective coatings applied to pipelines and metal structures.
  • Visual and instrumental inspection to ensure adhesion, thickness, and chemical resistance of applied materials.

PMI and Ferrite Inspection

  • Positive Material Identification (PMI): Tests to verify the chemical composition of materials, ensuring compliance with project specifications.
  • Ferrite Inspection: Analysis to ensure that welded materials maintain appropriate mechanical properties and corrosion resistance.

STEP Oil & Gas stands out for its ability to provide comprehensive and integrated construction solutions, ensuring high quality, safety, and efficiency. Our commitment is to deliver projects with precision, reliability, and compliance, ensuring the satisfaction of our clients and operational excellence at every stage of the process.

 

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